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TeamUR Robo-Project Illustrated

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Building the Robot's chassis

One 3.6V NiMH battery disassembled
Since we have suspension for both sides it is time to make the main body for carrying the battery and the circuit.  We decided to go for two rechargeable 3.6V/220mAh NiMH batteries.  Purchased in RadioShack batteries have been disassembled to remove plastic container. 


Chassis base plate

The size of the battery was one of the factors to calculate size of chassis base plate.  The base plate made from brass has two wings bent down to install the suspension.

Tubing installed in the base plate
One of the problems, which came to our attention was a difficulty with perpendicular to the pane installation of brass tubing.  To make sure that the tubing is as perpendicular as possible whole one piece was installed across the plate.


Chassis assembled using tubing and screws

The top of the chassis is an universal PCB as itself.  The top is supported by another four pieces of tubing.  Very important here is how to cut a thread inside the tubing. 


Looks serious: TeamUR the first!

The suspension is connected to the chassis by steel rods placed in the tubing and secured with drop of universal glue


Spring is installed to keep the chassis horizontally

To keep the chassis horizontally two small springs have been used. Spring wrapped around the steel rod is mounted to the chassis on one side and to the suspension on the other side.


Incorrectly installed springs did not stabilize the robot.

Unfortunately the springs did not work well.  The chassis was falling to one or another side. 


Reshaped springs with small loops work much better. 

We decided to make spring loop smaller.  Another reason why chassis was too loose were too big wholes drilled for the ends of the springs.


.Here we have our hero!

 

Now looks that the robot is able to move and turn pretty well.  The main problem is that the wheels are plastic and too small.  There is not enough friction to travel over the objects. The picture is of course pure fiction because the robot with such wheels is unable to climb on top of a breadboard. 

Problems encountered

bulletSpring too lose.  See above for the fixes. 
bulletIncreasing size of the wheels by attaching original plastic "tires" improved the things a little bit.  Big rubber tires on the other side had too much friction making turns impossible.
bulletThe other problem with this construction is insufficient friction on the drive wheel.  The wheel slips even with relatively small resistance on the wheels.  Future constructions should have bigger contact angle.
The pictures are taken on one-inch quad ruled paper.

    

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Last updated: May 27, 2004.